2024 Theo Award Winner: The Home Depot
The Home Depot, a leader in the home improvement retail industry, faced a significant challenge in its Tool Rental Centers.
In 2016, an in-depth analysis revealed that more than half of injuries in these centers were due to overexertion, often resulting in severe and costly injuries associated with manually handling heavy tools and equipment during customer loading and unloading.
Recognizing the need for a solution that would protect employees while maintaining operational efficiency, The Home Depot embarked on a journey to develop an innovative lifting device.
This device needed to meet three key criteria: sufficient size and weight capacity to handle large equipment, powered lifting and propulsion to minimize physical exertion, and the ability to be operated by a single associate.
Tackling the Problem
Unable to find an existing solution in the marketplace, The Home Depot partnered with Helmsman Risk Control and a third-party manufacturer to design and build a custom device. By late 2017, they had developed a successful prototype of the Portable Loading Dock (PLD).
The company initiated a pilot program in early 2018, distributing 50 PLDs across the U.S. to ensure geographic tool rental product variances were accounted for. After the first full year of testing, injury reduction results were promising, showing a 50% decrease.
Over the next three years, The Home Depot continued to refine the PLD, addressing performance issues, adding safety features, and expanding its use beyond tool rental to other heavy retail items.
The company also implemented internal marketing strategies to increase PLD usage, including creating “Lifting Zones” outside stores and using QR codes to link to promotional videos.
In July 2022, The Home Depot showcased the PLD along with other safety projects to senior leadership. Within a week of this demonstration, funding was approved to deploy PLDs to all 2,000 U.S. stores.
Success to Build On
The deployment of PLDs across all U.S. stores has yielded significant benefits for The Home Depot and its associates. As of Q1 2024, the company has seen impressive results.
The company noted a striking reduction in associate loading/unloading injuries, along with a dramatic reductions in injury costs and associate paid lost days.
Organization: The Home Depot * Location: Atlanta, GA * Number of Employees: 465,000 * Category: Retail & Wholesale
Beyond injury reduction, the PLD has brought operational benefits. Only one associate is now needed for loading/unloading tasks that previously required two to three people, freeing up staff to assist customers and improving the overall shopping experience.
“Home Depot’s remarkable accomplishments can be attributed to their commitment to the safety of associates and customers,” said Donald Stanfield, CSP, CRIS, senior director, Risk Control Services for The Home Depot’s dedicated team at Liberty Mutual. “The successful implementation of their Portable Loading Dock project is a single example of that commitment, and reflects Home Depot’s strategic approach to continuously improving safety.
“Over the course of eight years, this initiative underwent thorough testing, piloting, and eventually nationwide deployment across all Home Depot stores,” he said. “The safety department at Home Depot firmly believed that this innovative safety engineering control was the ideal intervention to mitigate risks for both employees and customers.”
The Home Depot’s innovative approach to workplace safety demonstrates the power of collaboration between the safety, operations and risk management teams. By developing a custom solution to a specific challenge, the company has not only improved employee safety but also enhanced operational efficiency and customer service.
The success of the PLD project serves as a model for how large retailers can address complex safety challenges through innovation, careful analysis and a commitment to employee wellbeing.
“This unwavering commitment to safety served as a constant source of motivation for the project, moving it forward, year after year,” said Stanfield. &
The Theo Award celebrates its inaugural year, honoring 31 workers’ compensation programs for their excellence and service to workers across the nation. To learn more about the award and amazing qualities each winner possesses, visit here.